Air Cooling Glycol Water Chiller Industrial Chillers for Bottle Filling

• Customization: Available
• Type: Air-Cooled
• Cooling Method: Air-cooled
• Model NO.: ESSA Series
• Unit Structure: Integral
• Selected Voltage: 220~460V-50Hz/60Hz-3pH
• Compressor Number: 1, 2, 4
• Noise Level: Low
• Application Fields: Food Processing
• Application Machine: Bottle Filling
• Certification: CE
• Condition: New
• Compressor: Copeland
• Cabinet: PU Coated for Anti-Corrosion
• Expansion Valve: Danfoss, Emerson
• Condenser: Aluminum Finned Copper Tube
• Evaporator: Plate, Shell Tube, Coil in Tank
• Refrigerant: R407c, R404A
• Controller: Microcomputer Control Punp
• Color: Blue White
• Tank: Stainless Steel, Unpressurized
• Water Pump: Centrifugal Cnp
• Solenoid Valve: Optional Castel, Hongsen
• Fan: Axial
• Service: OEM, ODM
• Transport Package: Wooden Case
• Specification: Chilled liquid outlet temp.: 0, -5, -10C
• Trademark: ESACIR
• Origin: Shenzhen
• HS Code: 8418692090
• Production Capacity: 3000 Units Per Year

Product Description

Air Cooling Glycol Water Chiller Industrial Chillers For Bottle Filling

1. Air cooled industrial glycol chiller applications
Controlling the temperature of the fermentation is one of the most important aspects to a quality, repeatable fermentation, and can ultimately make or break the final product. Eurostars high quality glycol chiller systems are built with fermentation temperature control in mind, and are perfect for breweries and wineries. Eurostars have a wide range of glycol chiller systems to meet any brewery's cooling needs from a single conical fermenter to a dozen brine tanks.
Glycol chillers are mainly used for jacketed vessels in the following fields:
(1)Adhesives
(2)Composites
(3)Cosmetics
(4)Fermentation
(5)Food Processing
(6)Medical
(7)Pet food processing
(8)Petrochemical
(9)Pharmaceutical

2. Eurostars air cooled glycol chiller main components

Hermetic Compressor	Industry leader, long lasting compressor with motor contactor
Microprocessor Control	Stand alone,simple, accurate control with over 10 years field testing
Stainless Steel Brazed Plate Evaporator	Corrosion resistant evaporator wrapped in closed cell insulation
Copper Tube/Aluminum Fin Condenser	Rust resistant and high CFM
Stainless Steel Pump	Fused, non-ferrous pump for process circulation
Polyethylene Storage Tank	Closed cell insulation for increase temperature control with reliable, corrosion resistant
Painted Galvanized Steel Metal Cabinet	Sturdy, corrosion resistance, professional appearance
Insulated Process Fluid Lines	Maximum thermal efficiency
Factory Tested	Ensures the unit meets the customer's performance designed criteria and arrives in working order
Full Refrigerant Charge	Hassle free and more efficient installation

3. Air cooled glycol chiller main features
(1)Installed with import compressors, highly efficient condenser and evaporator, excellent cooling, quiet and low electricity consumption.
(2)Microprocessor control, easy to operate;
(3)Unique open reservoir tank made of stainless steel, easy cleaning and maintenance;
(4)Pipeline well-arranged to save energy;
(5)Installed with precise electronic thermostat accurately maintains temperature within -5~-10C;
(6)Installed with current overload protector, high and low pressure switch, electronic timer delay, fault display system;
(7)Screen liquid crystal display of chilled water out let and inlet with temperatures setting(optional);
(8)Single, double or four compressors combination unit available;
(9)Industrially designed, elegant and ergonomic.

4. Eurostars air cooled industrial chiller protection devices
(1)Motor overload protection
(2)Compressor motor overheat protection
(3)Discharge temperature overhigh protection
(4)High&low pressure protection
(5)Returning water overheat protection
(6)Low water flow/level protection
(7)Phase protection
(8)Anti-freezing protection

5. Eurostars air cooled glycol chiller brief technical data 
Please ask salesman for detailed complete data or visit our website:
eurostarschiller.en.made-in-china.com
eurostarschiller.en.made-in-china.com

Air Cooled Chiller Unit(R404A,-10ºC)
Model      ESSA-			03ISKTY	05ISKTY	08ISKTY	10ISKTY	12ISKTY	15ISKTY
Rated Cooling Capacity	KW		3.78	6.48	9.85	13.35	16.15	18.90
	USRT		1.08	1.84	2.80	3.80	4.59	5.38
	×1000 kcal/h		3.25	5.57	8.47	11.48	13.89	16.25

Air Cooled Chiller Unit(R404A,-10ºC)
Model      ESSA-			20IDKTY	25IDKTY	30IDKTY	40IQKTY	50IQKTY	60IQKTY
Rated Cooling Capacity	KW		26.70	32.3	37.8	53.4	64.6	75.6
	USRT		7.59	9.19	10.75	15.19	18.37	21.50
	×1000 kcal/h		22.96	27.78	32.51	45.92	55.56	65.02

Remarks:
(1) Rated Cooling Capacity Based on:DB Temperature 35ºC/WB Temperature 24ºC.
(2)Chilled glycol-water liquid in/outlet temp. -5ºC/-10ºC
(3)Chilled glycol-waterl iquid range: -10~0ºC; Ambient Temperature: 5ºC~43ºC.

6.Factory testing of Eurostars every chiller unit
(1)Pressurization and helium leak detection of refrigeration circuit
(2)Pressurization and leak testing of fluid circuit
(3)Chiller performance and power consumption at full load
(4)Proper operation of all controls, safety devices, and alarms
(5)Electrical tests according to standards 

 

7. Liquid chillers main categories
Liquid chillers are specialized refrigeration systems that are formulated to cool liquids including beverages, food ingredients, chemicals, oil, water, brine, and alcohol. Most liquid chillers are designed for industrial applications, when storage and cooling is a necessary part of the manufacturing process. Even though most chillers are used in similar ways, there are a variety of designs that suit different industrial needs.

There are three main types of chiller systems for liquids that industrial factories and manufacturing plants use, and each one is designed for a specific purpose. The three main categories of chillers for liquids include:
(1)Small applications: Small units are used to cool small applications, such as individual cooling units, liquid storage containers, or small rooms inside a factory. The small systems cannot handle a large area, and are compact in size and shape to allow for as much space in the chiller as possible.
(2)Room-based cooling systems: Room-based cooling systems are a little larger than the small application systems, and provide more cooling power. Usually, these systems contain heat exchanges and use other cooling techniques similar to an air conditioner for cooling larger areas. In some cases, chillers can lower the temperature in a room to a near-freezing point.
(3)External cooling towers: External cooling towers are the largest form of cooling system for liquids. These towers are designed to cool an entire facility at once, and are only used in factories with huge cooling needs. One application for this large cooling system would be to keep laboratory conditions cool to prevent the spread of bacteria or to reduce the growth level of various cultures.
Your unique factory applications will determine the size of chiller that is right for your needs.

8. FAQ about glycol for industrial chiller
Glycol is a very important element in any cooling system. Despite its ubiquity and its importance, most customers don't fully understand all that it does. In an effort to clear up some of the confusion about glycol, here are our answers to the most commonly asked questions.

Q: What is Glycol?
A: Glycol is a water-miscible organic compound in the alcohol family. It is commonly used for cooling in industrial and mechanical applications. Glycol is sometimes called antifreeze or a coolant. Though it acts similarly to a refrigerant, and someone may refer to glycol as a refrigerant, this statement is incorrect. Glycol cools solely through heat transfer in an exchanger; whereas, refrigerant uses an evaporation-condensation cycle to remove heat.

Q: What does glycol do in a processing cooling system?
A: The most important role glycol plays in a process cooling system is to adjust the temperature range of the system. Without any glycol in the system, the water will freeze at the normal 32°F (0°C). In this case, the system ambient temperature can never go below this temperature. However, many systems need temperature flexibility as pipes travel outside and into unheated areas. Adding glycol to the water lowers the freezing point. The percent of glycol determines what the new freezing point will be.

A lower freezing point means process fluid can be kept at colder temperatures. A greater difference between medium temperatures allows for a faster heat transfer process. Heat always travels in the direction of higher temperature to lower temperature. When a coolant with a colder temperature is used, more of the energy can be transferred from the other fluid or process to the coolant.

Q: What are the benefits of using glycol in my system?
A: Glycol often contains corrosion inhibitors which can help to prolong the life of components. Its main function is to enable a cooling system to operate at temperatures below the freezing point of water. Certain systems may require this lowered cooling for optimum performance.

Q: How do I change the ratio of my glycol mixture?
A: If you have purchased a ratio that is higher than what your system needs, do not panic. You can still use this blend. However, you will need to perform onsite mixing. This process will involve adding water to the blend. Only use filtered, distilled or reverse-osmosis water. General tap water often has minerals such as calcium that can affect the chiller. After mixing and filling the system, any air pockets will need to be removed to prevent system frothing in the chiller.

Q: What type of piping should I use for my glycol mixture?
A: Copper or ABS piping remain industrial standards for system piping. PVC is also sometimes used. The most important thing to consider when setting up a new system, is that the piping is properly sized. An undersized pipe may accidentally increase the pressure and could risk the rest of the system. Whereas, an oversized pipe may lower overall efficiency. Glycol is not recommended with galvanized piping, as it may adversely react with Zinc.

Q: Will adding glycol change anything in my chiller setup?
A: Since many chillers are factory set for water only solutions, some minor adjustments may need to be made. Areas such as the evaporator, pump, and hot gas bypass valve may need adjustments. Glycol has a lower specific heat capacity and a lower heat transfer efficiency. These factors must be considering when designing for a particular system. A trained professional should be able to easily make the necessary changes. The addition of glycol also changes maintenance concerns, as the new element will need to be tested and maintained along with the mechanical elements of the machine.

Q: Should I use glycol in my system?
A: If your system or atmosphere have the potential to go below 32°F (0°C), then a glycol-water mixture should be used. A chiller's process fluid should never freeze, as this stops the chiller's ability to do work, and could even cause mechanical damage.

9. Eurostars Company Ceritifcate & Customer Visiting
We, EUROSTARS, which established in year 2006, is a modern hi-tech enterprise, specializing in Heating Ventilation Air Conditioning and Industrial Refrigeration research, development, production, sales and engineering services.

Eurostars team with more than 10 years experience of HVAC equipment and system in local China and international market, has provided qualified HVAC equipment, installation and service to 30+ countries around the world.




10. Our factory view
Modern new process and assemble line, including copper tube straighten machine, aluminum fin punching machine, three dimensional copper tube bending machine, tube expander machine, sheet metal laser cutting machine, numerical control punching machine, CNC bending machine, chiller, fan coil unit and AHU assemble line,. etc..



Chiller production at our previous location as below


11. Eurostars air cooled industrial chiller package and delivery
Our standard package is plastic film with plywood case for safe delivery and easy to load/unload.




12. Eurostars industrial chiller projects
We exported chillers to Ukraine, New Zealand, Guatelmala, Peru, Chile, Norway, Serbia, Romania, Greece, France, South Africa, Australia, Uzbekistan, Sri Lanka, India, Saudi Arabia, Iran, Mexico, Argentina, etc..