Glycol Chiller Air Cooled Water Chiller Food Process Brewery Chiller

• Customization: Available
• Type: Air-Cooled
• Cooling Method: Air-cooled
• Model NO.: ESSA Series
• Unit Structure: Integral
• Selected Voltage: 220~460V-50Hz/60Hz-3pH
• Compressor Number: 1,2,4
• Noise Level: Low
• Application Fields: Food Processing
• Application Machine: Brewery
• Certification: CE
• Condition: New
• Compressor: Copeland
• Controller: Microcomputer Control Punp
• Evaporator: Plate, Shell Tube, Coil in Tank
• Condenser: Aluminum Finned Copper Tube
• Cabinet: Polyurethane Coated for Anti-Corrosion
• Refrigerant: R407c, R404A
• Expansion Valve: Danfoss, Emerson
• Color: Blue White
• Tank: Stainless Steel, Unpressurized
• Water Pump: Cnp
• Solenoid Valve: Optional Castel
• Fan: Axial
• Service: OEM, ODM
• Transport Package: Wooden Case
• Specification: Chilled liquid outlet temp.: 0, -5, -10C
• Trademark: ESACIR
• Origin: Shenzhen
• HS Code: 8418692090
• Production Capacity: 3000 Units Per Year

Product Description

Glycol Chiller Air Cooled Water Chiller Food Process Brewery Chiller 

1. Eurostars air cooled glycol chiller main components

Compressor	famous branded scroll, Copeland
Condenser	finned type condenser(hydrophilic aluminium fin is optional)
Evaporator	shell and tube type, plate type, coil in tank type
Expansion valve	Famous brands such as Danfoss, Emerson
Controller	leading brand PLC or SCM controller (touch screen display optional)
Pump	Leading brand chilled pump, such as CNP

2. Air cooled industrial glycol chiller applications
Glycol liquid chillers are specialized refrigeration systems that are formulated to cool liquids including beverages, food ingredients, chemicals, oil, water, brine, and alcohol. Most liquid chillers are designed for industrial applications, when storage and cooling is a necessary part of the manufacturing process. Even though most chillers are used in similar ways, there are a variety of designs that suit different industrial needs. Propylene glycol is combined with water to create a chilled mixture that's pumped from the glycol power pack through the cooling lines that run parallel to your beer lines. Propylene glycol, a non-toxic, food-grade antifreeze, is the main component that's been used for many years in food-processing systems.

3. Air cooled glycol chiller flow chart system


4. Eurostars air cooled industrial chiller protection devices
(1)Motor overload protection
Including for compressor motors, water pump motors and fan motors.
There are some situations that will cause damage to motors in an industrial chiller, such as instable voltage, ambient temperature too high which mostly caused by poor ventilation, returning water temperature too high, etc. In these cases the motor running current will get higher than its safe range, which might damage the motor if keep it working. Built in protection for overload will shut down the chiller and warn you if the motors are working unhealthily.
(2)Compressor motor overheat protection
Compressor is the heart of an industrial chiller, it reflects problem of the whole chiller unit. The situation causes compressor motor overheat includes poor ventilation, dusty condenser, refrigerant circuit blocking, lack of refrigerant, etc.
This alarm reminds you to check through the chiller unit, prevent it from burning out because of unhealthy working condition. 
(3)Discharge temperature overhigh protection
Discharge temperature overhigh normally caused by high suction temperature, high compressor motor temperature, lack of refrigerant, etc. It works as supplementary of compressor motor overheat.
(4)High&low pressure protection
High pressure normally caused by poor ventilation, dusty condenser, refrigerant circuit blocking, etc.
Low temperature caused by lack of refrigerant, system blocking and so on.
(5)Returning water overheat protection
Chiller supply cold water to cool the production process, normally the returning water temperature will be 3ºC to 8ºC higher than supplied water. If the chiller is not creating cooling energy, or the chiller capacity is not enough for the application, the temperature in the circuit will get higher and higher. This will cause damage for the production even the equipment.
While a chiller got an alarm function for returning water temperature, we can learn the situation promptly and make reaction.
(6)Low water flow/level protection
For a chiller with no open-circuit water tank, there will be a water flow switch to make sure the water circuit is working, preventing both production process and chiller unit from harmed by circuit blocking or water leaking.
(7)Phase protection
If an industrial chiller was falsely wired, motors will revert, which is a serious problem for all the motors. Phase protection will remind you to connect the power in a right way.
(8)Anti-freezing protection
This function prevents the water in the circuit from freezing, so to make sure the cooling circuit working in a healthy condition. 

5. Eurostars air cooled glycol chiller brief technical data 
Please ask salesman for detailed complete data or visit our website:
eurostarschiller.en.made-in-china.com
eurostarschiller.en.made-in-china.com

Air Cooled Chiller Unit(R407C,0ºC)
Model      ESSA-			03ISBTY	05ISBTY	08ISBTY	10ISBTY	12ISBTY	15ISBTY
Rated Cooling Capacity	KW		5.75	9.84	15.30	20.40	25.00	29.80
	USRT		1.64	2.80	4.35	5.80	7.11	8.48
	×1000 kcal/h		4.95	8.46	13.16	17.54	21.50	25.63

Air Cooled Chiller Unit(R407C,0ºC)
Model      ESSA-			20IDBTY	25IDBTY	30IDBTY	40IQBTY	50IQBTY	60IQBTY
Rated Cooling Capacity	KW		40.80	50	59.6	81.6	100	119.2
	USRT		11.60	14.22	16.95	23.21	28.44	33.90
	×1000 kcal/h		35.09	43.00	51.26	70.18	86.00	102.51

Remarks:
(1) Rated Cooling Capacity Based on:DB Temperature 35ºC/WB Temperature 24ºC.
(2)Chilled glycol-water liquid in/outlet temp. 5ºC/0ºC
(3)Chilled glycol-waterl iquid range: 0~10ºC; Ambient Temperature: 5ºC~43ºC.

6.Factory testing of Eurostars every chiller unit
(1)Pressurization and helium leak detection of refrigeration circuit
(2)Pressurization and leak testing of fluid circuit
(3)Chiller performance and power consumption at full load
(4)Proper operation of all controls, safety devices, and alarms
(5)Electrical tests according to standards 

 

7. How to size a glycol chiller for brewing?
These suggestions assume a decently insulated vessel (neoprene jacket or better) in a modest ambient temperature of 80F (27ºC). If your setup is uninsulated, or running in hotter ambient conditions you'll need to allow for more BTU/hr. The cold crash is figured for about 18hrs, if you want a faster crash you'll need to add more BTU/hr. When in doubt, use the suggestions for a vessel 1-2 sizes bigger than your actual size.
 

Size	Fermentation Temps (65F)	During Cold Crash (35-45F)	Maintain Cold Temps (35-45F)
7 gal	60 BTU/hr	300 BTU/hr	120 BTU/hr
14 gal	90 BTU/hr	600 BTU/hr	180 BTU/hr
1 BBL	150 BTU/hr	1000 BTU/hr	300 BTU/hr
2 BBL	300 BTU/hr	2000 BTU/hr	600 BTU/hr
3 BBL	450 BTU/hr	3000 BTU/hr	900 BTU/hr
5 BBL	600 BTU/hr	4300 BTU/hr	1125 BTU/hr
7 BBL	850 BTU/hr	6000 BTU/hr	1600 BTU/hr
10 BBL	1100 BTU/hr	8650 BTU/hr	1900 BTU/hr

8. Eurostars Company Ceritifcate & Customer Visiting
We, EUROSTARS, which established in year 2006, is a modern hi-tech enterprise, specializing in Heating Ventilation Air Conditioning and Industrial Refrigeration research, development, production, sales and engineering services.

Eurostars team with more than 10 years experience of HVAC equipment and system in local China and international market, has provided qualified HVAC equipment, installation and service to 30+ countries around the world.




9. Our factory view
Modern new process and assemble line, including copper tube straighten machine, aluminum fin punching machine, three dimensional copper tube bending machine, tube expander machine, sheet metal laser cutting machine, numerical control punching machine, CNC bending machine, chiller, fan coil unit and AHU assemble line,. etc..



Chiller production at our previous location as below


10. Eurostars air cooled industrial chiller package and delivery
Our standard package is plastic film with plywood case for safe delivery and easy to load/unload.




11. Eurostars industrial chiller projects
We exported chillers to Ukraine, New Zealand, Guatelmala, Peru, Chile, Norway, Serbia, Romania, Greece, France, South Africa, Australia, Uzbekistan, Sri Lanka, India, Saudi Arabia, Iran, Mexico, Argentina, etc..