Welding Machine Chilled Water Chiller Air Cooling Industrial Cooling System

• Type: Air-Cooled
• Cooling Water: Clean Water
• System Type: Open System
• Fans Species: Axial Fan
• Noise Level: Low
• Application Fields: Welding
• Model NO.: ESSA Series
• Certification: CE
• Condition: New
• Compressor: Copeland, Danfoss, SANYO
• Condenser: Aluminum Finned Copper Tube
• Water Pump: Cnp
• Expansion Valve: Danfoss, Emerson
• Controller: Microcomputer Control Punp
• Solenoid Valve: Optional Castel
• Cabinet: Anti-Corrosion
• Refrigerant: R407c, R22, R134A, R404A
• Evaporator: Plate, Shell Tube, Coil in Tank
• Color: Blue White
• Tank: Stainless Steel, Unpressurized
• Fan: Axial
• Service: OEM, ODM
• Transport Package: Wooden Case
• Specification: Scroll Cooling Only
• Trademark: ESACIR
• Origin: Shenzhen
• HS Code: 8418692090
• Production Capacity: 3000 Units Per Year

Product Description

Welding Machine Chilled Water Chiller Air Cooling Industrial Cooling System

1. Air cooled chiller VS Water cooled chiller
(1)Air cooled chillers require less maintenance than water-cooled units.
(2)Air cooled chillers do not require a cooling tower or a condenser water pump.
(3)Air cooled chillers outdoors installation, save installation space.

2. Eurostars air cooled industrial chiller protection devices
(1)Motor overload protection
Including for compressor motors, water pump motors and fan motors.
There are some situations that will cause damage to motors in an industrial chiller, such as instable voltage, ambient temperature too high which mostly caused by poor ventilation, returning water temperature too high, etc. In these cases the motor running current will get higher than its safe range, which might damage the motor if keep it working. Built in protection for overload will shut down the chiller and warn you if the motors are working unhealthily.
(2)Compressor motor overheat protection
Compressor is the heart of an industrial chiller, it reflects problem of the whole chiller unit. The situation causes compressor motor overheat includes poor ventilation, dusty condenser, refrigerant circuit blocking, lack of refrigerant, etc.
This alarm reminds you to check through the chiller unit, prevent it from burning out because of unhealthy working condition. 
(3)Discharge temperature overhigh protection
Discharge temperature overhigh normally caused by high suction temperature, high compressor motor temperature, lack of refrigerant, etc. It works as supplementary of compressor motor overheat.
(4)High&low pressure protection
High pressure normally caused by poor ventilation, dusty condenser, refrigerant circuit blocking, etc.
Low temperature caused by lack of refrigerant, system blocking and so on.
(5)Returning water overheat protection
Chiller supply cold water to cool the production process, normally the returning water temperature will be 3ºC to 8ºC higher than supplied water. If the chiller is not creating cooling energy, or the chiller capacity is not enough for the application, the temperature in the circuit will get higher and higher. This will cause damage for the production even the equipment.
While a chiller got an alarm function for returning water temperature, we can learn the situation promptly and make reaction.
(6)Low water flow/level protection
For a chiller with no open-circuit water tank, there will be a water flow switch to make sure the water circuit is working, preventing both production process and chiller unit from harmed by circuit blocking or water leaking.
(7)Phase protection
If an industrial chiller was falsely wired, motors will revert, which is a serious problem for all the motors. Phase protection will remind you to connect the power in a right way.
(8)Anti-freezing protection
This function prevents the water in the circuit from freezing, so to make sure the cooling circuit working in a healthy condition. 

3. Eurostars air cooled water chiller main components

Compressor	famous branded scroll, such as Copeland,Danfoss,Panosonic(Sanyo),Dakin
Condenser	finned type condenser(hydrophilic aluminium fin is optional)
Evaporator	shell and tube type, plate type, coil in tank type
Expansion valve	Famous brands such as Danfoss, Emerson
Controller	leading brand PLC or SCM controller (touch screen display optional)
Pump	Leading brand chilled pump, such as CNP

4. Air cooled industrial chiller applications
Air Cooled Industrial Chillers are suitable for both indoors installation and outdoors installation. Eurostars air cooled chiller for indoors installation should keep enough space for good heat elimination. Eurostars air to water scroll chillers are widely used for industrial refrigeration fields, such as laser & Welding field: 
Chillers can be modified to meet specific needs. Remove the heat from laser applications to continue operating at a smooth, safe level. Regardless of set-up, Eurostars chillers fit applications such as: Laser Welding, Laser Cutting, Aluminum Welding, Optics Circuits



5. Eurostars air cooled industrial chiller brief technical data 
Please ask salesman for detailed complete data or visit our website:
eurostarschiller.en.made-in-china.com
eurostarschiller.en.made-in-china.com

Air Cooled Chiller Unit
Model      ESSA-			01ISSN	02ISSN	03ISTN	04ISTN	05ISTN	06ISTN	08IDTN	10IDTN	12IDTN
Item NO.			1	2	3	4	5	6	8	10	12
Rated Cooling Capacity	KW		2.76	5.72	8.96	11.31	14.12	17.24	22.62	28.24	34.48
	USRT		0.78	1.63	2.55	3.22	4.02	4.90	6.43	8.03	9.81
	×1000 kcal/h		2.37	4.92	7.71	9.73	12.14	14.83	19.45	24.29	29.65

Air Cooled Chiller Unit
Model      ESSA-			15IDTN	20IDTN	25IDTN	30IDTN		40IQTN	50IQTN	60IQTN
Item NO.			15	20	25	30		40	50	60
Rated Cooling Capacity	KW		43.22	58.2	71.18	87.3	87.78	116.4	142.36	177.95	175.56
	USRT		12.29	16.55	20.24	24.83	24.97	33.11	40.49	50.61	49.93
	×1000 kcal/h		37.17	50.05	61.21	75.08	75.49	100.10	122.43	153.04	150.98

Remarks:
(1) Rated Cooling Capacity Based on:Evaporating temperature 7ºC;Condensing temperature 50ºC,Ambient DB=35ºC.
(2)Chilled Water Range: 5~25ºC;

6.Industrial Chiller Installation Precautions

Selection of installation location.
For air cooled chillers,we need an open space with good ventilation. Make sure there is no barriers or walls within 1m around it, otherwise there will be trouble for air flow and heat dissipation. The point is we need to make sure the heat out from the chiller can be removed outside, instead of circulating within a small space.The distance to block also ensures space for maintenance. If you are planning to install an air cooled chiller in a space with poor ventilation, you need to consider mounting air duct on top of the chiller near the condenser fans, so to make sure heat removal.

In below picture, Case1 is a chiller located in drafty condition, Case 2 is a chiller located in poor ventilation environment.


For water cooled chillers, we just need to reserve enough space for maintenance, as the heat from the chiller is removed through water to the cooling tower.
 

7. Our OEM & ODM Service
EUROSTARS was established in 2006, has a professional technical team to research and develope HVAC products. We offer OEM/ODM service to our clients.

Now EUROSTARS collaborate with our clients in the following ways:
(1)Produce EUROSTARS standard products under clients' brand.
(2)Modify the products to satisfy clients' personalized requirements.
(3)If clients have their own idea and design of the products, EUROSTARS can actualize it and modify it make it easy for mass production.
(4)Based on strong capability of research and development, EUROSTARS can work together with clients to design and produce a totally new products.

8. Eurostars Company Ceritifcate & Customer Visiting
We, EUROSTARS, which established in year 2006, is a modern hi-tech enterprise, specializing in Heating Ventilation Air Conditioning and Industrial Refrigeration research, development, production, sales and engineering services.

Eurostars team with more than 10 years experience of HVAC equipment and system in local China and international market, has provided qualified HVAC equipment, installation and service to 30+ countries around the world.





9. Our factory view
Modern new process and assemble line, including copper tube straighten machine, aluminum fin punching machine, three dimensional copper tube bending machine, tube expander machine, sheet metal laser cutting machine, numerical control punching machine, CNC bending machine, chiller, fan coil unit and AHU assemble line,. etc..

Chiller production at our previous location as below


10. Eurostars air cooled industrial chiller package and delivery
Our standard package is plastic film with plywood case for safe delivery and easy to load/unload.




11. Eurostars industrial chiller projects
We exported chillers to Ukraine, New Zealand, Guatelmala, Peru, Chile, Norway, Serbia, Romania, Greece, France, South Africa, Australia, Uzbekistan, Sri Lanka, India, Saudi Arabia, Iran, Mexico, Argentina, etc..